Traditional methods rely on hammering and pliers to clear away magnesium oxide (MgO) insulation powder, which frequently causes the thermocouple wire to bend, sustain impact damage, break, or shift out of alignment, resulting in compromised temperature measurement accuracy and product scrapping. This machine utilizes a high-frequency vibration mechanism to loosen the internal MgO powder while keeping the armored core conductor perfectly straight—free from scratches, deformation, or wire breakage. This boosts the qualified product rate to over 95% and significantly reduces raw material waste. The equipment precisely controls the length of the exposed wire core, ensuring exceptional batch consistency and eliminating the irregularities associated with manual processing; subsequent welding and crimping steps require no further trimming, making it ideal for integration into automated production lines. An integrated dust collection system captures MgO dust simultaneously during the vibration process, leaving no residual insulation powder inside the tube; this ensures stable insulation performance for thermocouples and RTDs, preventing future issues such as electrical leakage or temperature measurement drift. Fully automated and integrated operation allows the core-exposure process for a single cable to be completed in seconds—compared to the minutes required for manual hammering—delivering 5 to 10 times the efficiency of manual labor and multiplying daily output per workstation, making it suitable for high-volume production. 1. Equipped with a dedicated dust collection bag, the system fully encloses and recovers dust throughout the process, preventing MgO dust leakage and solving the problems of airborne dust and workshop clutter associated with traditional hammering; it complies with ISO 9001 and environmental safety standards, improves the workshop environment, and reduces the occupational risk of pneumoconiosis among employees. The machine features an insulated metal frame, a foot-pedal start/stop control, and an enclosed processing area to eliminate risks such as hand pinching or flying metal debris; it operates without open flames or impact hammering, resulting in workshop noise levels far lower than those of manual hammering processes.
HYLXJ-01A: Suitable for armored cables with diameters of 2mm or larger,or 0.5mm ~ 3mm MI armored cable.
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